Smart Fluid Management: How Graco Pulse Pro Systems Revolutionize Mining Fleet Maintenance

In the rugged world of mining, fleet maintenance isn’t just about keeping trucks and excavators running—it’s about maximizing uptime, reducing costs, and ensuring every drop of lubricant counts. Traditional fluid management methods often lead to inefficiencies, inaccuracies, and costly downtime. Enter the Graco Pulse Pro Fluid Management System, a wireless, data-driven solution transforming how mining operations track, manage, and optimize lubricant usage. As Canada’s trusted Graco distributor, HMFT empowers mines to harness this technology for smarter fleet maintenance.

Why Mining Fleets Need Smarter Fluid Management

Mining equipment operates in extreme conditions, where even minor maintenance oversights can lead to breakdowns. Common challenges include:

• Manual Tracking Errors: Over-lubrication wastes resources; under-lubrication accelerates wear.
• Inventory Blind Spots: Unexpected fluid shortages halt operations.
• Lack of Accountability: Difficulty tracing lubricant usage to specific equipment or technicians.
• Remote Site Logistics: Managing fluids across sprawling, isolated mines is complex.

Graco’s Pulse Pro system addresses these pain points with precision and automation.

Graco Pulse Pro: The Heartbeat of Modern Fleet Maintenance

1. Wireless Fluid Tracking & Real-Time Alerts

The Pulse Pro system uses wireless meters and hubs to monitor lubricant dispenses in real time. Technicians scan NFC tags or enter PINs to access fluids, with every drop automatically logged to the corresponding work order. Alerts trigger for low inventory or irregular usage, preventing downtime and shrinkage.

2. Seamless DMS Integration

Pulse Pro integrates with leading Dealer Management Systems (DMS) like CDK Drive and Dealertrack. This ensures:

• Fluid dispenses are only authorized for valid work orders.
• Data syncs automatically with ERP systems for accurate billing and reporting.
• Customizable dashboards provide insights into fluid costs per asset.

3. Scalable Hardware for Harsh Environments

• Pulse Dispense Meters: Durable, corrosion-resistant designs handle oils, greases, and solvents.
• Tank Level Monitors (TLM): Track bulk fluid inventory and automate refill scheduling.
• Pump Air Controllers (PAC): Prevent spills by shutting off pumps during inactivity.

HMFT’s Role: Tailoring Pulse Pro for Canadian Mines

As Graco’s Canadian distributor, HMFT delivers end-to-end support for mining operations:

• Site-Specific Configuration: We assess your fleet size, fluid types, and DMS to design a turnkey Pulse Pro setup.
• Ruggedized Solutions: Weatherproof meters and explosion-proof components for Arctic or underground mines.
• 24/7 Technical Support: Rapid response for repairs, software updates, and training.
• Data Analytics: HMFT helps interpret Pulse Pro reports to optimize lubrication schedules and reduce waste.

Key Benefits for Mining Operations

• Transparency: Track lubricant use per asset, shift, or technician.
• Cost Control: Eliminate over-dispensing and streamline inventory.
• Compliance: Audit-ready records for environmental and safety regulations.
• Scalability: Start small and expand across multiple mine sites.