In the mining equipment manufacturing industry, efficiency and cost control are critical. From machining and metal cutting to stamping and forming, every step of the production process requires precision and optimization. One area where manufacturers often lose money is in excessive fluid usage. Traditional lubrication systems can lead to significant waste, driving up costs and creating unnecessary environmental impact.

At HMFT, we’re proud to offer Unist lubrication systems, which are revolutionizing how mining equipment manufacturers approach fluid application. With innovative Minimum Quantity Lubrication (MQL) technology, Unist systems drastically reduce fluid waste while improving overall production efficiency.

The Problem with Traditional Lubrication Systems

Traditional flood coolant systems have been a staple in machining and metal forming for decades. While they get the job done, they come with several drawbacks:

• Excessive fluid consumption: Flood systems often use far more lubricant than necessary, leading to waste.
• High disposal costs: Used coolant must be disposed of properly, which can be expensive and time-consuming.
• Messy work environments: Overspray and excess fluid create slippery floors, dirty machinery, and increased cleanup efforts.
• Environmental concerns: Many traditional lubricants are petroleum-based, contributing to pollution and higher carbon footprints.

For mining equipment manufacturers producing large-scale machinery like haul trucks or draglines, these inefficiencies can quickly add up. That’s where Unist’s MQL systems come into play.

What Is Minimum Quantity Lubrication (MQL)?

Unist’s MQL technology takes a completely different approach to lubrication. Instead of flooding the workpiece with coolant, MQL applies a precise amount of lubricant directly to the cutting or forming tool. This is achieved using a fine mist or spray that delivers just enough fluid to reduce friction and heat without excess.

Key features of MQL include:

• Precision application: Lubricant is applied exactly where it’s needed—no more, no less.
• Drastically reduced fluid usage: MQL systems use only a fraction of the lubricant required by traditional flood systems.
• Cleaner processes: With minimal overspray or runoff, MQL keeps workspaces cleaner and safer.

How Unist Systems Reduce Fluid Waste in Mining Equipment Manufacturing

Unist lubrication systems are specifically designed to help manufacturers minimize fluid waste while maximizing performance. Here’s how they make a difference:

1. Precise Fluid Delivery

Unist systems use advanced spray nozzles and internally-fed rollers to apply lubricant with pinpoint accuracy. Whether you’re machining a precision hydraulic component or stamping a massive metal panel for a mining truck, you’ll only use the exact amount of fluid required for the job.

2. Drastic Reduction in Fluid Consumption

By eliminating the need for flood coolant, Unist systems can reduce lubricant usage by up to 90%. This not only cuts costs but also reduces the frequency of fluid replenishment, saving time and resources.

3. Eliminating Waste Disposal Costs

Because MQL uses such small amounts of lubricant, there’s virtually no excess fluid to dispose of. This eliminates the need for costly coolant disposal services and reduces your facility’s environmental footprint.

4. Cleaner Workspaces

With minimal overspray or runoff, Unist systems keep your production line clean and safe. Employees spend less time cleaning up spills and more time focusing on production tasks.

5. Sustainability Benefits

Unist lubricants like Coolube® are plant-based, biodegradable, and free from harmful additives. Switching to these environmentally friendly fluids helps mining equipment manufacturers align with sustainability goals while maintaining high performance.

Real-World Benefits for Mining Equipment Manufacturers

By integrating Unist lubrication systems into your manufacturing processes, you can expect several key advantages:

• Cost Savings: Reducing fluid consumption by up to 90% translates directly into lower operating costs. Additionally, eliminating waste disposal expenses further improves your bottom line.
• Improved Efficiency: With precise lubrication delivery, tools last longer, processes run smoother, and production lines experience fewer interruptions due to maintenance or rework.
• Enhanced Product Quality: Proper lubrication reduces heat buildup and friction during machining and forming processes, resulting in higher-quality components for mining machinery.
• Environmental Compliance: Using less fluid—and switching to biodegradable options—helps manufacturers meet stricter environmental regulations while demonstrating a commitment to sustainability.

Why Choose HMFT for Unist Lubrication Systems?

At HMFT, we specialize in providing Canadian mining equipment manufacturers with cutting-edge solutions that improve efficiency and reduce costs. As an authorized distributor of Unist lubrication systems, we offer:

• Expert consultation to determine the best MQL setup for your production line
• Professional installation services tailored to your facility
• Comprehensive training for your team
• Ongoing support and maintenance to ensure optimal performance

Our goal is to help you achieve cleaner processes, lower costs, and better results with Unist technology.

Conclusion

Fluid waste doesn’t have to be an unavoidable cost in mining equipment manufacturing. With Unist’s Minimum Quantity Lubrication systems, you can drastically reduce lubricant usage while improving efficiency, product quality, and sustainability.

Contact HMFT today, and let us show you how Unist lubrication systems can transform your manufacturing processes!

FAQ

Q: What is Minimum Quantity Lubrication (MQL)?

A: MQL is a lubrication method that applies a precise amount of lubricant directly to the cutting or forming tool using a fine mist or spray. Unlike traditional flood coolant systems, MQL drastically reduces fluid usage while maintaining performance by minimizing friction and heat.

Q: How much can Unist lubrication systems reduce fluid consumption?

A: Unist systems can reduce lubricant usage by up to 90% compared to traditional flood systems. This significant reduction translates into cost savings and less frequent fluid replenishment.

Q: Are Unist lubricants environmentally friendly?

A: Yes, Unist lubricants such as Coolube® are plant-based, biodegradable, and free from harmful additives. They support sustainability goals while delivering excellent performance in machining, metal cutting, stamping, and forming processes.

Q: How do Unist systems improve workspace cleanliness?

A: By applying minimal amounts of lubricant with pinpoint accuracy, Unist systems eliminate overspray and runoff. This results in cleaner workspaces, reduced cleanup time, and safer production environments.

Q: What are the cost-saving benefits of switching to Unist lubrication systems?

A: The cost-saving benefits include reduced fluid consumption (up to 90%), elimination of waste disposal costs, longer tool life due to proper lubrication, and fewer interruptions caused by maintenance or rework.