In the world of industrial manufacturing, efficiency is everything—especially when it comes to liquid finishing processes. Whether bonding panels, sealing joints, or assembling complex products, the way sealants and adhesives are handled and supplied can make or break the production line. Graco’s bulk handling solutions transform how manufacturers manage high-volume adhesive and sealant applications, streamlining operations and reducing waste.
The Challenge: Managing Bulk Sealants and Adhesives in Finishing Operations
Industrial finishing environments are demanding. Common challenges include:
- High-viscosity materials that are tough to pump and prone to clogging
- Large drums or totes that need to be emptied efficiently and safely
- Frequent material changeovers that can slow down production
- The constant risk of waste, mess, and downtime if the supply system isn’t up to the task
Traditional manual methods or undersized pumps simply can’t keep pace with the precision and efficiency demanded by modern manufacturing. That’s why more companies are turning to automated, high-capacity solutions.
Graco’s Bulk Material Handling Solutions: Built for Industrial Demands
1. Powerful Supply Pumps for High-Viscosity Materials
Graco’s Dura-Flo™ and Check-Mate® pumps are engineered to move even the thickest sealants and adhesives directly from drums or totes to the application point. These pumps deliver consistent, pulse-free flow for smooth, even dispensing while handling high-viscosity and filled materials without stalling. Their durability ensures reliable performance, even in 24/7 production environments.
2. Efficient Drum and Tote Unloading
Graco’s supply systems are designed to minimize waste and maximize yield from every container. Features such as follower plates and ram systems enable clean, complete evacuation of drums and totes, reducing material loss, minimizing manual intervention, and ensuring safer, cleaner changeovers.
3. Automated Material Changeover
Downtime is the enemy of productivity. Graco’s systems can be configured for quick, automated material changeovers, allowing shifts between materials or containers with minimal disruption. This leads to less time spent on cleaning and setup, higher throughput, and fewer operator errors, ultimately improving process consistency.
4. Integrated Controls and Monitoring
Modern Graco bulk handling systems can be equipped with smart controls and sensors that monitor material levels and flow rates in real time. These systems alert operators to low material conditions or maintenance needs and can integrate with plant automation systems for seamless operation.
Real-World Benefits for Liquid Finishing Companies
- Reduced Waste: Efficient drum evacuation and precise flow control minimize leftover material and reduce costly spills.
- Lower Labor Costs: Automation and user-friendly systems free up operators for higher-value tasks.
- Improved Quality: Consistent supply and flow ensure uniform bead and bond quality, reducing rework and rejects.
- Enhanced Safety: Closed systems and reduced manual handling lower the risk of exposure to hazardous materials.
- Scalability: Graco’s modular systems are designed to grow with your production needs, from small batch runs to high-volume operations.
HMFT’s Role: Your Partner in Bulk Material Handling Success
HMFT understands that every finishing operation is unique. Our team works closely with manufacturers to:
- Assess current adhesive and sealant supply challenges.
- Recommend the right Graco bulk handling equipment for specific materials and throughput.
- Provide expert installation, integration, and training.
- Offer ongoing support and maintenance to keep the system running smoothly.
With HMFT and Graco, you get more than just equipment—you get a partner dedicated to enhancing productivity and success on your production line.
Conclusion
Bulk material handling doesn’t have to be a bottleneck in the finishing process. Graco’s advanced supply pumps and automated systems ensure that sealants and adhesives are delivered efficiently, reducing waste and keeping production lines humming. The result is higher quality finishes, lower costs, and a safer, more reliable operation.
Ready to streamline your sealant and adhesive supply? Contact HMFT today to discover how Graco’s bulk material handling solutions can transform your finishing process.
FAQ
Q: What types of sealants and adhesives can Graco bulk handling systems manage?
A: Graco systems are designed for a wide range of materials, including high-viscosity, filled, and abrasive sealants and adhesives commonly used in industrial finishing.
Q: Can Graco pumps handle both drums and totes?
A: Yes! Graco offers solutions applicable to both 55-gallon drums and larger totes, complete with accessories for clean, efficient unloading.
Q: How do Graco systems help reduce material waste?
A: Features such as follower plates and efficient pump designs maximize container evacuation, minimizing leftover material and associated waste.
Q: Are Graco bulk handling systems easy to integrate with existing finishing lines?
A: Absolutely. Graco’s modular systems and smart controls are designed for seamless integration with a variety of application equipment and plant automation systems.
Q: How can HMFT help with the implementation of these systems?
A: HMFT provides expert consultation, installation support, training, and ongoing maintenance to ensure your Graco bulk handling system operates at peak performance and reliability.
