In the fast-paced world of automotive refinishing, time is money. Every minute spent waiting for paint or filler to cure is a minute that could be used to complete another job. Enter Global Finishing Solutions' (GFS) REVO Accelerated Curing Systems—a game-changing technology designed to dramatically reduce curing times while maintaining high-quality results. Let’s explore five ways REVO systems can help your shop maximize throughput and efficiency.
1. Drastically Reduced Curing Times
Traditional curing methods often require hours for primers, basecoats, and clearcoats to dry properly. With REVO systems, curing times are slashed to mere minutes. Using short-wave infrared technology, REVO systems cure coatings from the inside out, ensuring a complete and even cure in a fraction of the time.
For example:
- Primer can be cured in as little as 5 minutes.
- Basecoats dry in approximately 3 minutes.
- Clearcoats are ready for polishing or assembly in just 10–15 minutes.
This rapid curing process allows technicians to move seamlessly from one step to the next without delays, enabling your shop to handle more jobs in less time.
2. Increased Productivity Without Overhauling Your Space
One of the standout features of REVO systems is their versatility. With multiple models available, these systems can be integrated into your existing workflow without requiring major shop renovations. Whether you choose a handheld unit for spot repairs or a semi-automatic rail-mounted system for larger jobs, REVO systems are designed to fit seamlessly into any shop layout.
For instance:
- REVO Handheld: Perfect for quick spot repairs, dent removal, or adhesive softening.
- REVO Speed: Ideal for high-volume shops, this semi-automatic unit cures panels rapidly and efficiently.
- REVO Rapid: A mobile solution that works well in both prep and paint areas.
By incorporating these flexible systems into your shop, you can increase throughput without the need for costly infrastructure changes.
3. Elimination of Rework
Rework is one of the biggest productivity killers in any refinishing shop. Traditional curing methods often leave solvents trapped within coatings, leading to defects like shrinkage, dieback, or edge mapping after sanding or painting. These issues not only waste time but also impact customer satisfaction.
REVO systems eliminate this problem by fully evaporating solvents during the curing process. This ensures that fillers and primers are completely cured before sanding or painting, reducing the risk of defects and virtually eliminating rework.
4. Energy Efficiency That Saves Costs
While traditional gas-catalytic curing systems require preheating and consume significant energy during operation, REVO’s short-wave electric infrared technology is highly efficient. The system heats up almost instantly and directs energy precisely where it’s needed—on the substrate being cured—minimizing heat loss to surrounding areas.
This efficiency translates into:
- Lower energy bills.
- Reduced operational costs.
- A more environmentally friendly approach to automotive refinishing.
Additionally, because REVO systems cool down quickly after use, they can be turned off when not needed, further conserving energy.
5. Streamlined Workflow for Faster Turnaround
Time spent moving vehicles between workstations adds up quickly in a busy shop. REVO systems streamline this process by allowing technicians to complete multiple steps—like filling, priming, painting, and curing—in one location. For example:
- The REVO Speed can be integrated into a side-load finishing system, enabling vehicles to move efficiently between work bays.
- The intuitive controls on models like the REVO Rapid ensure consistent results with minimal guesswork, allowing technicians to focus on completing jobs faster.
With these features, shops can significantly reduce cycle times and increase daily output without sacrificing quality.
Conclusion
The GFS REVO Accelerated Curing Systems are more than just a technological upgrade—they’re a productivity powerhouse for automotive refinishing shops. By cutting curing times, eliminating rework, and streamlining workflows, REVO systems enable shops to handle more jobs in less time while maintaining exceptional quality.
At HMFT, we’re proud to support shops looking to enhance their operations with innovative solutions like REVO systems. If you’re ready to boost your throughput and take your business to the next level, let us help you find the perfect REVO model for your needs.
FAQ
Q: How much can REVO systems increase my shop’s throughput?
A: GFS estimates that REVO systems can boost throughput by up to 80%, allowing shops to complete significantly more repairs each day.
Q: Are REVO systems compatible with all types of coatings?
A: Yes! REVO systems work with most paint manufacturers’ products without requiring changes to mixing ratios or application techniques.
Q: Do I need special training to use a REVO system?
A: While GFS offers training resources, REVO systems are designed with user-friendly controls that make them easy for technicians to operate right out of the box.
Q: Can I use REVO systems for spot repairs?
A: Absolutely! The portable REVO Handheld is perfect for spot repairs and other small-scale applications like dent removal or adhesive softening.
Q: Are these systems energy-efficient?
A: Yes! Thanks to their short-wave infrared technology and instant heat-up capabilities, REVO systems consume far less energy than traditional gas-catalytic curing methods.
